Walther Technology Inc.
we do not simply offer products; we offer individually solutions, customer-oriented and integrated.
Innovative dosing technology and application systems – Walther Technology helps you design production processes more efficiently and lower production costs.
Walther Technology lnc is the USA Subsidiary of Walther Systemtechnik headquartered in Rhineland Palatinate, Germany. Our USA headquarter is located approximately 30 miles NE of Atlanta, Georgia. We are a partner to the manufacturing process regarding the dosing and application for greases, oils, and other media. We develop and build systems for numerous dosing applications in the medical, electronics, automotive, chemical, food, and metal finishing industries. Expert design engineers as well as state-of-the-art production and assembly in mechanical engineering and jig manufacturing enable us to supply custom-designed, integrated solutions. We take the term “system technology” literally. We interpret production plants as total systems, into which our technology and our know-how have to integrate seamlessly. Therefore, our top priority is to consult you integrally, and to offer you the exact dosing technology that is tailored to your needs. We consult, plan, sample, pilot-test, adapt the systems to your production plants, deliver them ready for installation and exactly adapted up to the tiniest detail. We offer you everything you need in dosing technology, starting with individual components and up to complex complete systems, e.g. addition to existing robots.
Walther Technology Inc.
Everything you need for Dispensing. from one source.
From suppling and feeding to transfer and treatment to processing and optimal application of viscous media – perfectly instrumented and controlled.
With a complete range of technologies from a single source you benefit from a system whose individual components harmonize perfectly with each other.
Walther Technology Inc.
we do not simply offer products; we offer individually solutions, customer-oriented and integrated.
Various types of apply, high-precision repeatability and clean dosing make our systems economical tools for dispensing a huge range of media.
VOLUMETRIC DOSING
- suitable for use in automated machines
- precisely adjustable material amounts
- pneumatically and electrically controllable
- air-tight and thus non-dripping
- process reliability due to a sensor for raster needle lock and/or pressure sensor
SPRAYING
- for use in automated assembly facilities as well as for manual applications
- dispensing range 0.0005 – 6.0000 cm³
- for greases, oils, pastes and sealing compounds
- highly precise reproducibility
- dosing sensor for high process reliability
- electrically and pneumatically controllable
PULSING
- contactless pulsing of the medium
- variable installation position
- from tiniest dot applications to large line applications
- high material saving compared to manual and contact dosing
- suitable for use in fully automated assembly facilities (e.g. robots)
About Us
Single Source Systems
Application Types
Configuration of a dosing and dispensing system
How to design Metering and Dispensing Systems for liquids and high-viscosity Media with Walther Technology
Get an individual dosing system that is exactly tailored to your needs.
To set up a dosing application, technical modules and components with precisely defined performance ranges are combined to built a complete system. Our qualified team will be pleased to support you with knowledge and experience right from the early concept phase. This also includes installation and commissioning, training of your employees and the integration of interconnected systems and industrial automation.
Self configuration or complete solution – you have the choice. Benefit from this advantages:
- Make or Buy: Self-configuration of the hardware or cost-free configuration of the complete solution by us
- Accompanying mechanical engineering for devices and manufactoring cells
- Additionally, complex automation solutions can be implemented
Configuration of a dosing and dispensing system
Simple, fast and efficient: the configuration
Our examples of a lubrication system and an adhesive system show two basic types of field-proven dosing applications that you can create in no time.
Set up a Dosing System
Examples
Suppling and feeding of viscous media
panta rhei – everything flows: Walther pump systems for quality without compromise.
With the new Walther pump classes, material supply will become reliable and safe as never before.
Highlights
Benefits
WPS Basic
With the WPS Pump Systems, you can supply medium- to highly-viscous media directly from the manufacturer container. With the pump lifter, the replacement of containers is fast and does not need much effort. In the BASIC version, the pump system comes with an entirely pneumatic control unit for a manual operation on-site. This can also be used for replacing the empty containers. The original containers are completely emptied so that there will be no unnecessary loss of grease. The automatic power-off will turn off the pump when a low filling level is reached, in order to avoid any intake of air.
- As a standard, integrated filter system
- Pump system turns off automatically after complete emptying of container
- almost completely empty containers due to adapted follower plates
- Two-hand control for a safe lowering of the pump lifter
- follower plate pressure can be steplessly adjusted
- expandible by various options
- Cost-efficient pump system for professional use
WPS Advanced
With the WPS Pump Systems, you can supply medium- to highly-viscous media directly from the manufacturer container. With the pump lifter, the replacement of containers is fast and does not need much effort. In the ADVANCED version, the pump system comes with a pneumatic control unit which can be remote-controlled via a digital E/A. This interface will also provide information on the filling level of the containers and the operating status.
- Automatic, loss-free pressure relief of pump and fluid system after turn-off of Pump System
- as a standard, integrated filter system
- Pump system turns off automatically after complete emptying of container
- almost empty containers due to adapted follower plates
- Two-hand control for a safe lowering of the pump lifter
- follower plate pressure can be steplessly adjusted
- expandible by various options
- Cost-efficient pump system for professional use in automated plants and systems
- automated pressure relief below the follower plate does not result in loss of medium
WPS Advanced Tandem
For the Tandem version, two pump systems of the ADVANCED type have been fluid-wise combined. When one container is empty, the container in the second pump system will be automatically activated. This guarantees an uninterrupted discharge of medium and an operation without standstill. The two pump systems are coordinated through an electric control-unit which allows for a manual operation on-site as well as an operation through the superordinate control. For this purpose, there are several signals which can be exchanged via a digital interface.
- Uninterrupted medium discharge through automatic switch after complete emptying of container
- providing numerous status information via digital interface for superordinate control unit
- automatic, loss-free pressure relief of pump and fluid system after turn-off of Pump System
- as a standard, integrated filter system
- almost complete emptying of containers due to adapted follower plates
- Two-hand control for a safe lowering of the pump lifter
- follower plate pressure can be steplessly adjusted
- expandible by various options
- Continuing production possible despite container replacement
- use in highly automated plants and systems
- automated pressure relief below the follower plate does not result in loss of medium
WPS Professional
With the WPS Pump Systems, you can supply medium- to highly-viscous media directly from the manufacturer container. With the pump lifter, the replacement of containers is fast and does not need much effort. With the PROFESSIONAL version, you will receive a fully automatic pump system with electric control unit which operates almost independently. Thanks to an integrated field-bus system, the pump system can be smoothly integrated into state-of-the-art controlling architectures.
- Operation through HMI with clear pictograms
- automated container replacement-wizard guides the worker step by step
- automated venting after container replacement
- continuous monitoring of contamination status of integrated filter system
- BUS system for an operation with superordinate control units
- freely configurable, digital alarm outlets
- continuous monitoring and providing of different process parameter (pressure, filling level, operation time, follower plate pressure)
- expandible by various options
- Also less qualified personnel will be able to operate the pump system without error
- increase of OEE by avoiding errors induced by the supply system
- pump system for professional use in automated plants and systems
- automated pressure relief below the follower plate does not result in loss of medium
WPS Professional with Homogenization and Medium Storage
WPS-Pump Systems in PROFESSIONAL design can be additionally equipped with a homogenization unit. In this case, viscous media which tend to bleed or separate (e.g. grease with a high particle portion) will be thoroughly blended through special mixing elements. This so-called homogenization process can be carried out after a replacement of containers or after a defined standing time of the container. To make sure that medium is continuously supplied during the homogeniaztion process, the pump system comes with an additional medium storage with a capacity of 2000 [ccm]. WPS-Pump Systems in PROFESSIONAL design are also available without the homogenization unit, thus only with a medium storage for bridging the replacement of containers.
- Conditioning of separated / bleeding media before discharge into production system
- parameters of first homogenization (after container replacement) and intermediate homogenization (after defined time) can be entered separately
- integrated medium storage guarantees continuing medium discharge during first or intermediate homogenization
- expandible by various options
- No rejects from bad medium application induced by medium separation
- possibility for medium conditioning on-site
- continuous medium discharge during the homogenization processes and during replacement of containers will guarantee an uninterrupted production
Transfer and treatment of viscous media
Walther Modular: The modern system for conditioning, handling and providing lubricants professional.
Your system: variable configuration. Your benefit: more efficiency and profitability in project planning.
The professional handling of lubricants plays an important role in almost every production process. With an consistent maintenance and handling concept, you not only avoid unnecessary lubricant losses and difficulties during lubricant application, but also significantly reduce working time and costs.
The modules will be combined like building blocks, and together they form a custom-designed, very flexible and quickly operational material handling system. This gives you the opportunity to react faster to market requirements with your production technology and to reduce setting costs as well as engineering expenses for system design.
“Make things as easy as possible. But not simpler.“
Albert Einstein
individual but still variable
investment-friendly and cost-saving
reliable and safe
easy and user friendly
This is MODULAR
Your Advantages
Open Broschure
Special solutions for dispensing viscous media
scan your medium for gas inclusions and discharges them with Walther Advanced Degassing Station WaDS-01
Simply free from gas and bubbles: give lubricants an optimum preparation for the application.
Gas inclusions in a lubricant significantly complicate the reproducibility and repeatability of industrial lubrication processes. Among other things, they can cause an early aging of the medium, reduced dosing quantities or in the worst case, damages on the dosing valve.
The Walther Advanced Degassing Station detects such gas inclusions already with a minimum size of 10 [mm³] (0,01 [ml]) and will transfer them outwards reliably, efficiently and cost-saving. It ensures a homogenous application image of the lubricant and will thereby increase and stabilize the application quality.
Open Broschure
Processing and application of viscous media
special valve technology for various usages: Volumetric Dosing, spraying, Pulsing or jetting
For the application of lubricants, preserving and separating agents, alkaline, silicones, primers, adhesives, liquid paste, anticorrosive agents and many more.
High-precision repeatability and clean application make our dosing valves the economic tool for production. They can be smoothly integrated into industrial processes and are also with high dosing speeds highly reliable tools as well.
Our spraying valves apply the medium as a homogenous and thin film without nebulisation. The special valve and nozzle technique with an individual exact air atomisation is the main advantage of industrial spray dosing.
The pulse valves were specially designed for contactless usage. The contact-free dosing application with minute quantities helps you save a considerable amount of material compared to manual or contact dosing.
Instrumentation and control of viscous media
Multi-functional and highly connective: the Walther Control and Diagnostic System WSDS-230
Inspect your dosing system down to the smallest detail. With WSDS-230 – an indispensable unit for maintenance, service, start of operation and parameter studies.
The WSDS-230 Controlling and Diagnosis System combines interfaces and helpful features in order to control individual components of your dosing systems and to check, evaluate and even optimize the operational function based upon recorded process data. Collect the values for spray, dosing or pulse valves, valve heating, sensors like the PT100 Temperature Sensor, the WLS Light Barrier, pressure sensors with analog outlet – or general digital.
As a controlling and diagnosing unit, the WSDS-230 comes with electric, electropneumatic and pneumatic interfaces for direct accessing, controlling and monitoring of the compressed air, atomizer air, valves, sensors and heating plates. A computer is used for visualizing and parametering the process parameters via an integrated network connection; or via tablet or Smartphone (WIFI extension optional).
Download Factsheet
Dispensing and dosing components
Dosing Technology compact at one glance
Efficient and holistic state-of-the-art dosing technology for dispensing liquids and high-viscosity media
We accompany you in the field of dosing liquids and high-viscosity media along the entire process chain. From suppling and feeding to processing and application. Discover a broad variety of state-of-the-art components in our catalogue now.
Open Catalogue
Dispensing and application
get an insight: Downloads
Would you like more information about our dosing products? You can download brochures and information sheets on our dosing technology here.
Walther Technology Inc.
FOR YOU ON SITE IN SOUTH-EAST USA
Lived proximity to customers is for us:
provide advice and support where ever we are needed.
WALTHER TECHNOLOGY Inc.
130 Satellite Blvd NE, Suite D, Suwanee, GA 30024 , United States
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Phone: +1 (678) 710-2472
Email: info@walther-technology.com
Web: www.walther-technology.com
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